Gearbox

D

Gear layout

SECTION D10

REFITTING GEARBOX INNER COVER

Ensure that the gearbox inner cover is clean on both inner and outer joint faces prior to assembly. Proceed as follows:

1

Fit the inner cover gasket.

2

If the kickstart spindle has been removed from the gearbox inner cover, it must be relitted at this stage. Assemble the kickstarter spindle to the inner cover, ensuring that the pawl is behind the stop on the inner cover as shown in Fig. D5.

3

Assemble the kickstart return spring, aligning the outboard end of the spring with the mating hole in the spindle and sliding the spring down until the spring engages in the hole. Wind the spring as illustrated in Fig. D6 to tension and engage on the spring anchor pin.

Showing kickstart pawl stop on inner cover

4

Fit the inner cover gasket and hold in place with grease.

5

Ensure that the two shatts are fully home prior to attempting to assemble the inner cover to the gearbox shell.

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