ENGINE/PRIMARY DRIVE
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SECTION C
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The engine/gearbox/primary transmission can be
removed from the main frame as an assembly, bolted
up in the engine plates as in Section F1.
Alternately, either the engine or gearbox can be
removed from the frame as complete assemblies after
dismantling the primary transmission.For engine
removal see Section C15 and for gearbox removal see
Section D7. Unless it is specifically required to
remove the engine complete, the simplest method is
to dismantle to crankcase level for removal as in
Section C11.
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SECTION C1
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REMOVING CYLINDER HEAD
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Commence dismantling by removing surrounding
pans as follows:
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1
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Release the two large knurled knobs and lift
clear the seat - on Fastback models lift straight
up - on other models lih up and rearwards. Remove
the fuse from the battery negative lead,
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2
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Remove the fuel tank (sse Section F9),
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3
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Remove the exhaust system (see Section F19).
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4
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Remove the carburetors with spacers (see Section
E2).
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5
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Lift off the spark plug caps and remove the coil
cluster complete from the frame. On 1970 models it
is secured by 2 x 1/4 in, bolts end nuts snd on
1971/72 models either by 4 x 1/4 in. bolts with
separate nuts and washers with the bolts passing
uphill or by 4 set screws with washers screwing
into captive nuts on the underside of the bracket.
The more complicated 1971/72 cluster is best tied
up to the handlebar with wire or string to keep it
clear for work on the cylinder, (See Fig C1 )
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6
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Dismantle the cylinder head steady, Remove the
nuts from the rubber mountings first, for othenwise
the mountings will tend to revolve in the frame,
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7
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Remove the three 7/32 in. A. F. socket headed
screws securing the head steady to the cylinder
head,
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It is not necessary to remove the rocker covers
at this stage since they may be removed with the
cylinder head, During removal of the head securing
bolts and nuts, leave the front centre bolt (shown
in Fig C2) till last.
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